AUTOMATED INERT GAS
CONSERVATION SYSTEM (AIGCS)

Ultimate Moisture Ingress Protection
(Ensuring Safety • Efficiency • Reliability)

AUTOMATED INERT GAS CONSERVATION SYSTEM (AIGCS)

Enhanced Transformer Safety & Insulation Life
(Ensuring Safety • Efficiency • Reliability)

Why AIGCS Matters

The Automated Inert Gas Conservation System (AIGCS) ensures transformer reliability by maintaining a consistent nitrogen pressure inside the tank. It automatically maintains the pressure within preset values, preventing atmospheric moisture from entering and safeguarding the insulation oil from oxidation. This automated process not only extends the lifespan of the transformer but also enhances safety, eliminates the need for manual monitoring and ensures continuous, efficient operation.
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  • OVERALL BENEFITS
  • FEATURES - COMPARISON
  • Key Features
  • Support & After-Sales

OVERALL BENEFITS

Improved operational efficiency

Enhanced safety and reliability

Cost-effective solution

Environmentally friendly operation

Real-time pressure monitoring and alerts

Reduced nitrogen gas consumption

Extended transformer life through automated pressure control

FEATURES - COMPARISON

CONVENTIONAL SYSTEM

EMR AIGCS SYSTEM

Manual nitrogen regulation

Fully automated nitrogen control

Frequent cylinder checks

Real-time pressure monitoring

No alert or data system

HMI with live alerts & logs

Higher gas consumption

Efficient nitrogen conservation

Manual intervention required

PLC-based automatic control

Maintenance downtime

Zero downtime operation

Key Features

Fully automated nitrogen regulation between 3 – 7 PSI

PLC & HMI integrated system for real-time control

Dual solenoid valves (SV1 – Inlet, SV2 – Exhaust)

Electronic pressure transmitters for tank & cylinder monitoring

Dual-stage pressure regulator for precise gas control

Adjustable setpoints with password-protected HMI

Optional stainless steel enclosure (IP55 rated)

RS485 SCADA communication for remote monitoring

Compact, skid-mounted design suitable for any transformer model

Support & After-Sales

Retrofit Solutions for Existing Transformers

Spare Parts and Replacements

Operator Training Programs

Dedicated Technical Support & After-Sales Service

AIGCS - frequently asked questions

What is an Automated Inert Gas Conservation System (AIGCS) for power transformers?

An Automated Inert Gas Conservation System is designed to maintain controlled internal pressure in power transformers. It automates nitrogen management to protect transformer oil and insulation from atmospheric interaction.

AIGCS for power transformers prevents oxygen and moisture ingress by maintaining a stable inert gas environment. This enhances operational safety, improves reliability, and reduces the risk of insulation deterioration.

 AIGCS automatically regulates internal pressure and nitrogen flow based on real-time conditions. This reduces manual intervention, optimizes gas usage, and ensures continuous protection during transformer operation.

 The system reduces nitrogen gas consumption through automated pressure control and leak management. This lowers operating costs and supports environmentally responsible transformer operation.

 AIGCS is specified when enhanced transformer life, real-time pressure monitoring, and automated protection are key procurement requirements. It is ideal for critical grid and industrial transformer installations.

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For superior performance and increased life use genuine spares from EMR
Training

Training

EMR offers training on all aspects of our various product offerings

Retrofit
Increase the life expectancy of transformers with retrofit solutions from EMR
We provide a wide range of spares and accessories for your mission critical equipments. We are committed to provide best customer services to ensure smooth operations at all times

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