

AUTOMATED INERT GAS
CONSERVATION SYSTEM (AIGCS)
Ultimate Moisture Ingress Protection
(Ensuring Safety • Efficiency • Reliability)

AUTOMATED INERT GAS CONSERVATION SYSTEM (AIGCS)
Why AIGCS Matters
- OVERALL BENEFITS
- FEATURES - COMPARISON
- Key Features
- Support & After-Sales
OVERALL BENEFITS
Improved operational efficiency
Enhanced safety and reliability
Cost-effective solution
Environmentally friendly operation
Real-time pressure monitoring and alerts
Reduced nitrogen gas consumption
Extended transformer life through automated pressure control

FEATURES - COMPARISON
CONVENTIONAL SYSTEM | EMR AIGCS SYSTEM |
Manual nitrogen regulation | Fully automated nitrogen control |
Frequent cylinder checks | Real-time pressure monitoring |
No alert or data system | HMI with live alerts & logs |
Higher gas consumption | Efficient nitrogen conservation |
Manual intervention required | PLC-based automatic control |
Maintenance downtime | Zero downtime operation |
Key Features
Fully automated nitrogen regulation between 3 – 7 PSI
PLC & HMI integrated system for real-time control
Dual solenoid valves (SV1 – Inlet, SV2 – Exhaust)
Electronic pressure transmitters for tank & cylinder monitoring
Dual-stage pressure regulator for precise gas control
Adjustable setpoints with password-protected HMI
Optional stainless steel enclosure (IP55 rated)
RS485 SCADA communication for remote monitoring
Compact, skid-mounted design suitable for any transformer model

Support & After-Sales
Retrofit Solutions for Existing Transformers
Spare Parts and Replacements
Operator Training Programs
Dedicated Technical Support & After-Sales Service

AIGCS - frequently asked questions
What is an Automated Inert Gas Conservation System (AIGCS) for power transformers?
An Automated Inert Gas Conservation System is designed to maintain controlled internal pressure in power transformers. It automates nitrogen management to protect transformer oil and insulation from atmospheric interaction.
Why is AIGCS important for power transformer safety and reliability?
AIGCS for power transformers prevents oxygen and moisture ingress by maintaining a stable inert gas environment. This enhances operational safety, improves reliability, and reduces the risk of insulation deterioration.
How does AIGCS improve operational efficiency in transformer systems?
AIGCS automatically regulates internal pressure and nitrogen flow based on real-time conditions. This reduces manual intervention, optimizes gas usage, and ensures continuous protection during transformer operation.
What cost and environmental benefits does an Automated Inert Gas Conservation System provide?
The system reduces nitrogen gas consumption through automated pressure control and leak management. This lowers operating costs and supports environmentally responsible transformer operation.
When should utilities specify AIGCS in power transformer procurement?
AIGCS is specified when enhanced transformer life, real-time pressure monitoring, and automated protection are key procurement requirements. It is ideal for critical grid and industrial transformer installations.
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